Manufactures and exporters of high quality garments.

Thalawa road, Kunchikuluma, Ipalogama - Sri Lanka

Rainbow Fashions Factory is a loose metal free site.

STORES

• Remove all loose metals of receiving items.
• Color wise Batch wise fabric unloading & Storing.
• Counting all receiving accessories 100% & storing separately. ( Style wise color & size wise )
•  10% Fabric inspection ( 4 Point System ) is done if damage rate is above 26%, after go to next or 100% inspection.
• Fabric shrinkage testing.
•  10% Trim inspection is done if damage rate is above 2.5 100% check.
• Bin card system maintained.
• Separately needle stores available.
• CUTTING
• Fabric receiving, layering & cutting process is done according to color & batch wise.
• Monitoring system has for Marker & Layer
• Cut panel (Bundles) top – middle & bottom 7 pcs checking to cut Pattern.
•  SPC System Function for measurement & damages, including cutting dept.
• Panel checking is done 100%. ( If fabric fail, after decide. )
• Panel audit system
• 100% Numbering
•  Bundle tag & Bundle Chart issue to sewing dept.

PRODUCTION

• Machine cleaning program has 3 times per day.
• Machine oil leak monitoring records maintain.
• SPC system has functioned for critical points.
• Operation specification charts have each machine.
• End line 100% checking garments.
• Critical point’s measuring hourly.
• Measuring garments 3 times per day.
• End line Audit is done on AQL 0.65.
• There is a Measurement Audit System.
•  There are label procedure, Button procedure, Needle procedure, Chemical use procedure & Metal free procedure in factory.
•  There is a maintain bundle system.
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PACKING

• Thread sucker & size separating.
• Finish garments 100% ironing & pressing .
• Ironed garments Pre final garment audit 100%.
• There is a packaging audit system.
• Packing Audit is done AQL 0.65
•  After ironing measuring garments 3 times per day.
• All garments metal detected.

QUALITY CONTROLING SYSTEM